IFOY Audit
Finalists undergo the three-stage IFOY Audit as part of the IFOY Audit, which takes place during the TEST CAMP INTRALOGISTICS. This consists of the scientific IFOY Innovation Check, the IFOY Test and the jury test.
HHLA Sky’s drone system is the “Swiss Army Knife” of the 21st century. The integrated Drone Control Center of HHLA Sky – a subsidiary Hamburger Hafen und Logistik AG (HHLA) – manages all processes involved in the operation of drones and remotely-controlled vehicles with a single platform – in compliance with regulations and standards. Others fly on sight and with only one drone per pilot. The Drone Control Center flies BVLOS (beyon visual line of sight) more than 100 drones simultaneously.
Product name and company
HHLA Sky Integrated Drone Control Center – HHLA Sky GmbH
Category
Intralogistics Software


This globally scalable drone management system maps complete process chains fully automatically and executes drone operations at the push of a button. The system can be seamlessly integrated into an ERP and workflow management system such as SAP, thereby networking all assets.
Hardware and software – consisting of a hexacopter and a central control center application – are designed for industrial robustness and are based on the highest possible security standards to ensure sustainable, uninterrupted and safe UAV operations. More than 100 drones at various locations around the world can be controlled simultaneously from a central control center. The software platform helps to improve data analysis using drones, make real-time decisions on flight operations, optimize operational processes and minimize risks through continuous monitoring.
The software solution can be fully integrated by the customer into his own business processes or operated by HHLA Sky as a service.
The industrial drones developed in-house are extremely robust and predestined for use in critical infrastructures, such as security areas on company premises or in the energy sector. The development has been completed and the system is already in operation at HHLA as well as with customers.
HHLA Sky adds the third dimension to business processes – with the Integrated Control Center for drones and other remote controlled vehicles. This is unique to date (October 2020) and significantly increases the efficiency of drone operations.
The control center is designed as a complete system ready to fly. It operates globally on the basis of worldwide mobile communications standards where a LTE connection is available. Users can operate more than 100 drones and other remote-controlled vehicles in parallel beyond line of sight. The platform cleverly combines the entire deployment, from planning and dispatching to flight and securely encrypted real-time data transmission, with instant distribution capabilities to a variety of stakeholders.
The world market for commercial drones is estimated at about 26 billion USD (2021) and about 38 billion USD (2024). In Europe, the market is growing from about 5.6 billion USD (2021) to about 8.4 billion USD (2024). The share of the “delivery market” is expected to increase from about 1.3 billion USD (2021) to approximately 2.6 billion USD (2024). Of this amount, about 0.3 billion USD (2021) and about 0.6 billion USD (2024) will be accounted for by Europe.
Target customers (e.g. chemical companies, airports and seaports, logistics hubs) have large and distributed operating areas, have a high demand for automated in-house transportation, and usually have additional use cases: Surveillance of premises and fencing, technical and environmental inspections, controls at locations with hazardous substances or radiation for HSE purposes. This universal drone platform is payload agnostic and can be quickly equipped with cameras, sensors, or loudspeakers, or for delivery of goods.
Logistics service providers (e.g. DHL, UPS) and trading companies (e.g. Amazon, Walmart) test the use of drones on the first and last mile and in rural areas.
Renowned management consultancies such as McKinsey see new business models in consumer delivery “X2C” and expect that drones and autonomous vehicles will take over 80 percent of deliveries. Although this market segment is still largely untapped at present, our Integrated Control Center already offers all the necessary functions for the automatic, simultaneous flight of a large number of drones over long distances and out of sight (BVLOS).
Integrated Drone Control Center for simultaneous automated operation of over 100 drones (BVLOS) and AGV:
Industrial Hexacopter Platform:
The drone system:
Shortens distances and times for internal transport – even between sites separated by roads, railroads, rivers, lakes or other surfaces. Documents, keys, samples of materials and liquids, emergency and express deliveries for MRO (spare parts, tools, etc.) or papers for the clearance of ships and freight transports are transported more calculable and faster compared to courier trips.
Can take over a variety of other tasks (e.g. monitoring, technical inspections)
HHLA Sky claims to be the first provider with a professional, globally scalable end-to-end drone system. The HHLA Sky Integrated Drone Control Center manages all processes for the use of drones and remotely operated vehicles with just one platform, in compliance with regulations and guidelines.
Where other systems fly on sight and with only one drone per pilot, HHLA Sky flies beyond the line of sight (BVLOS). More than 100 drones at different locations around the world can be controlled simultaneously from one central control centre. This is a clear USP.
The software platform helps to improve data analysis with drones, makes decisions about flight operations in real time, optimises operational processes and minimises risks through continuous monitoring.
HHLA Sky is targeting the system at companies with large and extensive areas and workspaces. These include the chemical industry, airports, seaports and logistics hubs. The Drone Control Center can also provide a solution for manufacturers with globally distributed production facilities or industrial estates with different users.
With the help of the Drone Control Center, complete process chains can be mapped fully automatically and quickly. Especially when sites are physically separated by roads, railways, rivers or lakes, the system shortens transport routes and reduces the time required to a minimum. Documents, keys, material and liquid samples or papers for the clearance of ships and freight transports are thus reliably and quickly brought to their destination. It also offers advantages with regard to surveillance tasks or technical inspections. For this purpose, the universal drone platform can be equipped with cameras, sensors or loudspeakers.
The software is suitable for 90 to 95 percent of operational situations as standard. Both the hardware and the software, consisting of a self-developed multi-purpose hexacopter and a central control centre application, are designed for demanding industrial use. A stable and powerful internet connection is essential for all applications. The system can be seamlessly integrated into an ERP system so that all plants are integrated into one network.
Drone use in logistics is currently still in its infancy, but is one of the fastest growing market segments of all. With the Integrated Drone Control Center, HHLA Sky already offers a professional system with all the necessary functions for the automatic and simultaneous flight of a large number of drones over long distances and out of sight (BVLOS). HHLA Sky Integrated Drone Control Center thus sets a new standard for the professional industrial use of drones. The unique solution significantly increases the efficiency of drone operations.
The Integrated Drone Control Center is designed for a variety of drones or other devices. Due to the still moderate spread of drones, the current market relevance is not wide. However, the solution could contribute to the spread of drone technology.
The HHLA Sky Integrated Control Center software allows the management of a large number of drones, their deployment, maintenance and operation. It is a completely integrated solution.
The solution is a kind of fleet management. However, it is adapted to the specifics of drone operations.
Very good, user-friendly implementation with good clarity and a wide range of functions. A plus point is the integrated concept, which can also be used for other means of transport in addition to drones. However, the possible applications in the area of intralogistics are limited.
| Functionality / type of implementation | Ø |
| Novelty / Innovation | + |
| Customer benefits | Ø |
| Market relevance | ++ |
| ++ very good / + good / Ø balanced / – less / — not available | |
Image/video credits: HHLA Sky GmbH
Finalists undergo the three-stage IFOY Audit as part of the IFOY Audit, which takes place during the TEST CAMP INTRALOGISTICS. This consists of the scientific IFOY Innovation Check, the IFOY Test and the jury test.
In den Statuten sind die Grundwerte und die Standards des IFOY AWARD festgelegt, nach denen die Organisation handelt. Dazu gehören unter anderem Gremien, Wahlomodus, Bewertungskriterien sowie der Code of Conduct.
The International Intralogistics and Forklift Truck of the Year has three bodies: Jury, sponsors, and advisory board.