IFOY Audit
Finalists undergo the three-stage IFOY Audit as part of the IFOY Audit, which takes place during the TEST CAMP INTRALOGISTICS. This consists of the scientific IFOY Innovation Check, the IFOY Test and the jury test.
Product name and company
GEX 40-50 – Clark Europe
Category
Counter Balanced Truck



Thinking sustainability with Built-to-Last technology
The 80V four-wheel forklift with its 4, 4.5 and 5 tonne load capacities is a natural progression from the successful GEX range (1.6 – 5 tonnes). Featuring two drive motors, 100 percent AC technology and maintenance-free wet disc brakes, the conceptual design of the GEX extends Clark’s industrially proven three-wheel and four-wheel models in the 48 and 80 Volt segment. Perfect manoeuvrability is ensured thanks to a large steering angle and reliable load handling. The new GEX40-50 series is also surprisingly sensitive to handle given its load class.
The GEX40-50 series offers two different battery compartments. 80V DIN batteries with 840 to 930Ah can be used in the standard version. However, 775Ah batteries can also be used thanks to a spacer in the battery compartment. Finally, the GEX40-50 comes with an optional side battery change.
Developed by Clark’s international project team, the new GEX’s two drive motors in the parallel front drive each with 11.3 kW power and 80 volt technology ensure excellent acceleration.
The GEX 40-50 can be adapted to diverse application conditions thanks to a range of modular cabs. Optionally available mini-levers provide for comfort features with the customer in mind. An amply sized operators compartment for the driver with stowage compartments and easy operation via a Smart-TFT display ensures ergonomic working conditions.
A main aim of the development involved creating a real alternative to counterbalanced lift trucks powered by combustion engines, thereby continuing CLARK’s Build-to-Last philosophy. The GEX40-50 electric counterbalanced lift truck gives customers components proven in heavy-duty applications – not least the rigid frame, stable high-visibility mast and sturdy steering axle.
By extending our portfolio to incorporate this series, we have fulfilled yet another primary objective – we can now offer an environmentally-friendly alternative. To help save the environment while reducing operating costs at the same time, the development of the GEX40-50 also involved achieving a high degree of energy efficiency. Perfectly calibrated AC technology is a great help here, as this is not only clean but – quite simply – cost effective in view of steeply rising oil and gas prices. What is more, CLARK not only has environmental protection in focus but also the total cost of ownership thanks to the use of a low-consumption internal gear pump and low-maintenance wet disc brakes.
Clark is firmly pursuing the goal of offering its customers products that are economically and ecologically effective so as to contribute to sustainability. The new GEX40-50 series is a good example of this.
The advantages of the GEX40-50 include a Twin motor front drive each with 11.3 kW output and 80 Volts, utilising three-phase current technology. This combination ensures excellent acceleration and high amounts of thrust. The operating costs are reduced to a minimum as only robust and proven components are used. CLARK’s longstanding experience has resulted in a vehicle which, in view of steeply rising oil and gas prices, more than makes up for the investment costs over its service life.
The models of the GEX40-50 series with ramp functions installed as standard enable controlled operation at all times, especially when it comes to reliable handling on sloping ground and loading platforms. The side battery change also allows the battery to be removed via a crane system, which means customers are not restricted to one type of battery change. Users who already have a GEX30 in service can also utilise the same batteries as for the smaller GEX series of 2-3 tonnes thanks to optional spacers in the battery compartment.
Even wet, uneven ground and manoeuvrability in the tightest of spaces are no problem for vehicles of the GEX40-50 series. This is due to the tremendous handling characteristics and manoeuvrability integral to this series. Numerous options such as different cabs and mini-levers ensure that customers will always receive the right vehicle for their working conditions.
| This is a | Vollständig neues Modell |
| Date of market launch | 10/01/2012 |
| Competitive products | k. A. |
| Special equipment IFOY test device |
|
| Drive type | Elektro |
| Lifting weight max. | 5000 kg |
| Truck weight | 7909 kg |
| Driving speed without load | km/h |
| Lifting speed without load | m/s |
| Lifting height max. | 7000 mm |
Clark presented the new GEX series at the end of 2012, with load capacities of 4, 4.5 and 5 tons. The 80-volt four-wheel truck completes the GEX series, which is now available for loads from 1.6 to 5 tons.
The step tread is clearly visible and takes the driver into a cabin with sufficient legroom. When the truck is started up, an acoustic signal is emitted and a warning lamp lights up on the dash to remind the driver to fasten the safety belt. The signal ceases automatically after a few seconds. The orange safety belt is highly visible, and it can instantly be seen whether the driver is belted up.
The angle of the steering column is steplessly adjustable, but the steering column is not height-adjustable. The weight adjustment feature on the seat is difficult and time-consuming to use – an area in which the test team sees clear scope for improvement. Clark has improved the view of the load and the working environment in several areas. Chains and hydraulic hoses are tidily stowed away and the cross-bar in the fork carriage is angled, as are the roof sections. The manufacturer has chosen two cylinders to ensure that the driver can effectively see past the mast, but the visibility through the fork carriage still leaves room for improvement.
The truck used in the IFOY Test was equipped with conventional hydraulic levers, ensuring maximum accuracy of operation. Mini-levers are optionally available. The driver can select various driving modes from “Economy” to “Normal” and “Power” via the easy-to-use smart TFT display. The easy-to-operate pedal parking brake has been re-introduced by Clark in response to customer demand. The drive concept of the truck is based on 100% AC technology. Two strong motors in the parallel front drive each with 11.3 kW power ensure excellent acceleration. With its two motors, the 5-tonner is easy to drive and shows excellent sensitivity.
The GEX40-50 series is available with two different battery compartments. 80V DIN batteries with 840 to 930Ah can be used in the standard version, but a spacer in the battery compartment also permits the use of 775Ah batteries. The GEX40-50 comes with an optional side battery change. The maintenance-free wet disc brakes ensure effective braking.
Given the load-bearing class, the new GEX40-50 series responds with an extremely positive sensitivity when moving off. The truck is like an open book. It’s a real no-nonsense truck based on the motto “what you see is what you get”.
The driver doesn’t have the feeling of driving a 5-tonner. The truck is very powerful, easy to operate and particularly well arranged. Points that could be improved include the sharp edges when exiting and the view of the fork carriage.
| Hard facts | Test Truck IFOY Test | Average other trucks | Value 1 to 10 | |
| Productivity Max mode | no measurements | tows | 7 | |
| Productivity Eco mode | no measurements | tows | 7 | |
| Energy level Max mode | no measurements | kWh towing | 7 | |
| Energy level Eco mode | no measurements | kWh tow | 7 | |
| Driving speed with load | 16.5 | km/hr | ||
| Acceleration speed | 8.5 | time for 27,2 meters | ||
| Averages soft facts | ||||
| First impression | 7.20 | |||
| Load Safety | 8.00 | |||
| Entry to truck | 7.43 | |||
| Seat & Sit position | 6.33 | |||
| Legg Space | 8.00 | |||
| Activate truck | 7.50 | |||
| Steering | 6.86 | |||
| Sight | 9.00 | |||
| Driving acceleration | 8.00 | |||
| Driving braking | 7.67 | |||
| Driving & Turning | 7.67 | |||
| Parking truck | 7.33 | |||
| Safety elements | 7.00 | |||
| General after test | 7.50 | |||
| Sustainability | 8.00 | |||
| Totals | ||||
| Total average soft facts | 7.57 | |||
| Total productivity | 7.00 | |||
| Total Energy consumption | 7.00 | |||
| Total result all facts | 7.285 |
Image/video credits: Clark Europe GmbH
Finalists undergo the three-stage IFOY Audit as part of the IFOY Audit, which takes place during the TEST CAMP INTRALOGISTICS. This consists of the scientific IFOY Innovation Check, the IFOY Test and the jury test.
In den Statuten sind die Grundwerte und die Standards des IFOY AWARD festgelegt, nach denen die Organisation handelt. Dazu gehören unter anderem Gremien, Wahlomodus, Bewertungskriterien sowie der Code of Conduct.
The International Intralogistics and Forklift Truck of the Year has three bodies: Jury, sponsors, and advisory board.