ECB50C

BYD Europe B.V.

ECB50C is the only electric machine in the world which is able to replace diesel and gas models for outside use because the 80V810Ah Lifepo batteries allow for 6 hours non-stop intensive operation (70% VDI). With the fastest charger in the market (80V300A), it is able to fully charge the 80V810Ah battery in just 3 hours.

The customers (and the environment) benefit by using this machine because they no longer need to use diesel or gas for outside applications, and savings in 2-shift applications could easily exceed Euro 8,000 per year or Euro 40,000 in a 5 year contract.

Product name and company

ECB50C – BYD Europe B.V.

Category

Counter Balanced Truck

Description

The ECB50C is a versatile 5 ton counterbalance forklift, which features dual-drive AC motors, electric hydraulic brake, synchronized steering, dual pedal and joysticks (optional) and the largest Lifepo battery available in the market.

With 50% more working time than its direct Lithium power competitors, it is able to effectively replace gas, diesel or lead-acid machines for indoors and outdoors use, strongly contributing to the CO2 reduction in outdoor use.

It is intended to be used indoors but mostly importantly outdoors in construction material, beverage, manufacturing, and refuse processing industries among others.

Innovations

The absolute novelties compared to comparable models are:

  • Biggest Lifepo battery available nowadays
  • Fastest charger available nowadays

The absolute novelties compared to previous BYD models are:

  • Synchronized steering
  • Electric hydraulic brake
  • Double pedal controls (optional)
  • Joystick controls (optional)

Market relevance

This machine has been designed with the specific purpose of reducing the CO2 footprint by becoming an excellent alternative to diesel and gas machines in outdoors use.
With 50% more working hours without recharging than its direct Lithium competitors, it allows for up to 6 hours non-stop operations before fast opportunity charging.
Excellent weather protection and driver comfort features ensure driver satisfaction in any circumstance.

Customer benefits

  • Dramatic fuel cost reductions by switching from diesel/gas to electric
  • Being dual use indoor and outdoor results in less machines needed to operate
  • Less maintenance cost as compared to IC and lead-acid battery machines
  • Extremely long battery life compared to lead-acid machines
  • Longer working hours (50%) without recharging than competition
  • Ultra fast charging and opportunity charging with 300A charger eliminates the need for battery change

Other information
This is aVollständig neues Modell
Date of market launch12/11/2017
Competitive products Linde H50
Jungheinrich DFG S50s
Jungheinrich EFG S50
Special equipment IFOY test device

80V810Ah Akku ist optional. Standard-Akku ist 80V540Ah.
80300A Ladegerät ist optional. Standard-Ladegerät ist 80V200A.

Technical data
Drive typeElektro
Lifting weight max.5000 kg
Truck weight7200 kg
Driving speed without load18 km/h
Lifting speed without load0.45 m/s
Lifting height max.6500 mm

Test report

According to BYD, the ECB50 is an important contribution to climate improvement. The 5-ton electric forklift truck offers a clean alternative to applications where the until recently internal combustion engine, especially diesel forklift trucks, were the only option.

In addition to a high lifting force, if continuous operation is required, diesel forklifts are often put in practice. If the customer wishes to have a zero-emission lift truck, he can opt for an electric forklift truck, but a replacement battery is required for continuous operation.

Equipped with a lithium-ion battery, the ECB50 makes it easier to reload the truck and eliminates the need for an expensive exchange battery. The largest battery on the market available for this truck has a capacity of 810 Ah. This means that after the test measurements, the battery is suitable for average operation (with a single charge) of 6.5 hours in the most productive H mode. In the more economical L mode, an operating time of up to nine hours is possible. The performance of the BYD ECB50 is average in almost every respect in this heavier truck class.

A big advantage is the fast charging time of the lithium-iron-phosphate battery. The battery can be fully charged in just 2.5 hours with the appropriate 300-amp charger. This means that multi-shift operation is also possible without intermediate loading. In addition to the 810 Ah charger, BYD also supplies the new power pack with a 540 Ah battery. For both batteries, the manufacturer specifies a service life of eight years or 10,000 hours, whereby a minimum capacity of 65 percent is guaranteed at the end of this period. In addition to the 300A charger, a 200A charger is also available.

The Chinese manufacturer claims to offer an effective solution at the lowest Total Cost of Ownership (TCO) on the market. According to the manufacturer, the savings compared to a 16-hour leasing contract for five years amounts to 38,000 euros. With the purchase (and a term of ten years) the saving amounts to even more than 75,000 €.

Providing a green and affordable alternative to the traditional combustion market was clearly more important than developing a modern design. The shape of the ECB50 is classic and angular, but has the necessary safety features and offers the driver sufficient comfort. Apart from the bright colour display and the electro-hydraulic parking brake, the test truck is very simple. However, numerous options are available, such as hill assist, dual pedals, joystick control of mast functions and steering synchronization. What’s more, the impressive looking truck is surprisingly smooth and easy to operate. The stability is convincing and the materials used are resistant under harsh conditions. The welds are still clearly visible, yet this is often the case with a handmade pre-series model.

IFOY test verdict

The BYD ECB50 has been developed in line with the market and is based on almost all average values of this class. The truck feels and works remarkably stable and its performance is a realistic alternative to combustion engine trucks. Only the finish deserves more attention. As with the smaller models from the Chinese manufacturer, the lithium-iron phosphate battery and the corresponding quick charger are the main strengths. The calculated savings can be realized, as well as the maintenance of the battery and the truck can be reduced to a minimum.

Hard factsTest Truck IFOY TestAverage other trucksValue 1 to 10
Productivity Max mode294294Pallets p. 8 hrs7
Productivity Eco mode266278Pallets p. 8 hrs6.5
Energy level Max mode32.232kWh 100 plts7
Energy level Eco mode28.427.7kWh 100 plts7
Driving speed with load16.416.7km/hr
Lifting speed with load28.437.6cm/sec
Sprint speed 8.19.1time for 27,2 meters
Averages soft facts
First impression7.00
Load Safety7.00
Entry to truck7.71
Seat & Sit position7.33
Legg Space8.00
Activate truck8.50
Hydraulics8.00
Steering6.71
Sight7.75
Driving acceleration8.20
Driving braking7.67
Driving & Turning8.00
Parking truck7.14
Safety elements7.50
General after test7.13
Sustainability8.00
Totals
Total average soft facts7.60
Total productivity6.75
Total Energy consumption7.00

IFOY Innovation Check

Market Relevance

The BYD ECB50C is electrically driven and designed for a load class of 5 t. Other manufacturers are also expanding their range of products for ever-increasing load capacities to provide a better alternative for trucks with internal combustion engines. Up to now, this trend has applied to lead-acid batteries. BYD is now presenting its new forklift truck, which also eliminates the need to change batteries in this performance class. The market segment for counter balanced forklifts is the second largest after the pedestrian-controlled pallet trucks. The segment of forklifts with a load capacity of 5 t is smaller than that of forklifts with a load mass of up to 2 t, but is nonetheless of great relevance. A forklift truck with a lithium-ion battery is very interesting due to the transition to electric drives.

Customer Benefit

Compared to lead-acid batteries, lithium-ion batteries have many advantages that provide customers with greater flexibility. A lack of a “memory effect” in combination with fast-charge capability allows operators to charge the forklift trucks during breaks in operation without causing the battery to show strong wear and tear. This saves additional batteries in the battery pool and reduces the space required for the charging station, especially in shift operation. At the same time, the battery can be discharged more strongly and charged more efficiently. In addition, the energy generated during braking is better absorbed by the battery. As a result, customers can expect lower energy consumption and thus lower operating costs. Vehicles with an internal combustion engine are often used in the described performance class. A transition to an electrically powered vehicle can result in a better environmental image for customers and higher air quality at the plant.

Degree of Novelty

In recent years, the use of lithium-ion batteries in forklift trucks has increased dramatically. Many manufacturers offer the lithium-ion battery as an option, especially for light trucks in the load class up to 3 t. Two years ago BYD won the IFOY Award in the category of innovation in this field. In the meantime, lithium-ion batteries with an iron phosphate cathode are also available from other manufacturers. In the load class of 5 t, an electric drive with a lithium-ion battery is an innovation. It is true that trucks with larger batteries are also offered in this segment, but higher efficiency and better utilization of the battery can be expected to result in longer running times with the technology offered by BYD. Together with a very fast charger (power: 24 kW, which is more like a charger from the automotive industry) this is an innovation. Synchronous steering and joystick control is state of the art in the higher price segments. In the case of the electric-hydraulic brake, no outstanding innovations were found either.

Functionality / Type of Implementation

BYD ECB50C is a new development that makes the advantages of lithium-ion technology available to the end user in higher load classes and provides further advantages in terms of safety and environmental compatibility.

Functionality / type of implementation+
Novelty / InnovationØ
Customer benefits++
Market relevance+
++ very good / + good / Ø balanced / – less / — not available
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Image/video credits: BYD Europe B.V.

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