IFOY Audit
Finalists undergo the three-stage IFOY Audit as part of the IFOY Audit, which takes place during the TEST CAMP INTRALOGISTICS. This consists of the scientific IFOY Innovation Check, the IFOY Test and the jury test.
iCP fork carriage scale with Weighing-in-Motion technology
RAVAS Europe
The RAVAS iCP Carriage Plate Scale with Weighing in Motion Technology makes the forklift truck intelligent and multifunctional. While operaters in the past had to physically stop the forklift truck for a few seconds to generate the weight, the new Weighing in Motion Technology enables to weigh on the go, without stops nor interruptions. Driving at a constant speed on a smooth floor, generates a real-time and reliable set of data on a pallets weight that can be transferred to any ERP or WMS and can be used to invoice by weight. A revolution in the optimization of every supply chain.
Product name and company
iCP fork carriage scale with Weighing-in-Motion technology – RAVAS Europe
Category
Special of the Year
Description
The measuring process starts automatically when the driver picks up the pallet. During the ride towards the desired destination, the weight of the pallet is determined and, if necessary, the data can be sent to the system for tracking and recording. The RAVAS Weighing in Motion Technology combines high ronics and custom software performing sensor fusing and running smart algorithms. These algorithms will store the weight automatically when the correct weight has been calculated allowing for an optimal logistical process. OIML only requires the system to be zeroed every now and then.
Innovations
The iCP with Weighing in Motion Technology is an advanced device that conducts 100Hz internal calculations and uses various sensors, including load cell data and G-sensor data. Sophisticated algorithms ensure data quality and eliminate inconsistencies, with a proprietary Smart Weighing in Motion Algorithm for accurate in-motion weighing.
To develop the iCP’s algorithm, two embedded software programmers amalgamated data from various sensors, with a focus on noise elimination caused by uneven terrain. Rigorous testing and refinement led to compliance with classification standards.
Certification by the National Measurement Institute (NMI) was a challenge due to the pioneering nature of the technology. RAVAS combined WELMEC and NMI guidelines to create a framework for Automatic Weighing Instruments (AWI) and harmonize legal compliance with their innovative technology. Certification involved lab tests and test drives under specific conditions, including testing the iCP across weight categories, assessing its multirange weight readings, and ensuring consistency in at least ten drives. Varied pallet placements were considered for real-world scenarios.
RAVAS collaborated closely with NMI to navigate the certification process successfully. This achievement marked a significant milestone in weighing technology, showcasing RAVAS’ commitment to innovation.
RAVAS iCP Weighing in Motion Technology enhances the forklift driver experience and provides compliant solutions that push the boundaries of the industry.
Market relevance
The RAVAS Weighing in Motion Technology catters the unique needs of LTL and LCL transport companies and production business. It helps to optimize processes, reduce costs and improve the company’s image.
The market potential for this innovation is almost complete for transport companies that operate cross-docking as one of their main activities. Any medium to large sized carrier can use this system to collect data on shipments being transported for customers.
The advanced weighing solutions for general cargo carriers eliminate human error in reporting pallet weights. This enables them to meet customer expectations and build a reputation as a reliable and accurate service provider.
LTL companies that specialize in pallet reweighing in cross-docking and groupage processes benefit from this cutting edge weighing technology as it ensures accurate measurements at every stage, increasing efficiency and confidence and giving users a competitive advantage.
Manufacturing companies face logistical challenges such as fast and accurate weight recording and protection against overloading. The state-of-the-art solutions speed up weight recording, prevent overloading and reduce financial risks from inaccurate reporting, resulting in smoother operations and cost savings.
Customer benefits
The following advantages of Weighing in Motion on an iCP help to increase efficiency:
- No stops during weighing: With automatic weighing, there is no need to stop and fewer drives are required. In addition to the environmental benefits, this saves more time compared to conventional mobile weighing, where you have to interrupt for a few seconds. Operators can also continue to use additional equipment such as rotators and clamps.
- Inventory control and invoicing: Real-time data provides up-to-date information on stock levels that can be integrated into inventory management or other systems. The data obtained can also be used for commercial invoicing. The product has been approved with OIML type approval T11481.
- Improved safety: By reducing the need for manual weighing and stopping, the system minimizes the risk of accidents and injuries associated with traditional weighing methods. Improved safety: The system reduces the need for manual weighing and stopping.
- Higher precision: The system is designed to provide accurate weight measurements, reducing the risk of under or overloading, which can have an impact on safety and operational efficiency.
- Cost savings: Weighing in motion helps optimize material handling processes, reduce labor costs and ensure loads are within specified weight limits to prevent damage to equipment or goods.
Test report
The intelligent fork carriage plate, iCP for short, with weighing in motion technology from RAVAS makes forklift trucks intelligent and helps to optimize material flows. While forklift drivers previously had to stop the forklift for a few seconds to determine the weight of the load on the fork, the new technology enables calibrated weighing during transportation. Without stops, without interrupting work and therefore at lower costs. In addition, drivers can continue to use all attachments, such as rotators and clamps, as usual.
RAVAS has used an existing weighing system as the basis for the new fork carriage weighing system. The intelligence lies in a smart box and intelligent algorithms that were developed by the manufacturer itself. These algorithms take into account the driving speed, the inclination of the mast and any unevenness in the floor. The measurement starts automatically when the pallet is lifted. The weight of the pallet is determined during transportation. The technology combines high-quality, certified sensors with fast electronics and customized software that connects the sensors.
An additional advantage for the driver is that a weighing display – as is still present on the IFOY demo stacker – is no longer required and therefore the view of the working environment is not unnecessarily obstructed. To determine the weight accurately, the truck should preferably drive at a constant speed and on a level floor. However, the system also produces a reliable measurement on uneven ground, as the software eliminates any interfering effects. This is also the special feature of the weighing in motion technology.
There are other reliable systems on the market that dynamically determine the weight of a load, but the RAVAS system is the only system certified by the OIML. This means that legal for trade customers can bill on the basis of weight. The OIML is the international organization for legal metrology and only requires occasional zeroing of the system.
Weighing on the move reduces labor costs and ensures that loads remain within the specified weight limits. This also prevents damage to equipment or goods. If required, the data is forwarded to an ERP or WMS system in real time. The data provides an up-to-date insight into stock levels and can be used, for example, to optimize warehouse management or other systems.
IFOY Verdict
The importance of accurate data in today’s logistics is high and continues to increase. The RAVAS iCP weighing in motion technology makes work more pleasant for the forklift driver and provides reliable measurements. The need to stop is eliminated. This leads to considerable time and cost savings. Safety is also increased as unnecessary movements and manual handling are avoided.
IFOY Innovation Check
Functionality / Type of implementation
During the Innovation Check, the measuring device impressively demonstrated its reliable function. Only targeted manipulation by constantly rocking the fork led to the measurement tolerance being exceeded for individual measurements. The operating elements are designed to be simple and intuitive.
Novelty / Innovation
Weight measurement on forklift forks is already established on the market. The reliable measurement while driving and the calibration of the measuring system achieved for this application must be classified as a novelty.
Customer benefit
The reliable weighing of loads for tariff control in the material flow on the fork of an industrial truck benefits the customer both on the revenue side and in the organization of his processes. In particular, the use of the weighing values of a calibrated measuring device on the fork allows the customer to make subsequent claims regarding the tariff classification of a consignment. Users can also refer to secured weights when planning the total weight of a load when the loading space is being planned.
Market relevance
Thanks to digitalization, many supply chains are now so transparent that the weight of loads is known precisely at pallet level. However, in general cargo networks in particular, where individual items and customized shipments are often transported, the weight of individual pallets or entire shipments is not as reliably available. Especially in areas where handling often takes place under high time pressure, knowledge of the total load weights of the transport equipment and the verification of tariff compliance are of interest.
Overall, the relevance of the product for the market segment can be rated as significant.
IFOY verdict
The proven functionality of weighing in motion benefits the user by reliably weighing loads for rate control in the material flow. Comparable solutions on the market cannot offer calibration.
| Functionality / type of implementation | + |
| Novelty / Innovation | Ø |
| Customer benefits | + |
| Market relevance | ++ |
| ++ very good / + good / Ø balanced / – less / — not available | |
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Statutes
In den Statuten sind die Grundwerte und die Standards des IFOY AWARD festgelegt, nach denen die Organisation handelt. Dazu gehören unter anderem Gremien, Wahlomodus, Bewertungskriterien sowie der Code of Conduct.
Committees
The International Intralogistics and Forklift Truck of the Year has three bodies: Jury, sponsors, and advisory board.